Numerical modelling of orthogonal cutting: Influence of cutting conditions and separation criterion

Numerical Modelling of a Cutting Arc Torch

numerical simulation of orthogonal cutting process and determination of built up layer thickness

the built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. the built up layer (bul) is formed in second deformation zone near the tool-chip interface in the back of the chip. this parameter influences the tool life and machined surface quality. this bul should not be confused with the built up edge (bue). the deformation of the bul in...

Numerical modelling of orthogonal cutting: application to woodworking with a bench plane.

A numerical model for orthogonal cutting using the material point method was applied to woodcutting using a bench plane. The cutting process was modelled by accounting for surface energy associated with wood fracture toughness for crack growth parallel to the grain. By using damping to deal with dynamic crack propagation and modelling all contact between wood and the plane, simulations could in...

Modelling and Numerical Simulation of Cutting Stress in End Milling of Titanium Alloy using Carbide Coated Tool

Based on the cutting force theory, the cutting stress in end milling operation was predicted satisfactorily through simulation of using finite element method. The mechanistic force models were introduced in high accuracy force predictions for most applications. The material properties in the simulations were defined based on the cutting force theory, as a function of strain and strain rate wher...

Influence of Water Cooling on Orthogonal Cutting Process of Ti-6Al-4V Using Smooth-Particle Hydrodynamics Method

Temperature control during the cutting process with different parameters such as cutting velocity and applying water cooling is essential to decrease the cutting force, increase the life of the cutting tool and decrease the machined surface temperature of work-piece. In this research, the temperature of machined surface and the chip-tool interface in orthogonal cutting process of Ti-6Al-4V were...